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Industrial Wastewater Pre-Treatment for a Decorative Paint Facility

Boeing | Charleston, SC

Project Overview

Harris Group designed a new two-bay decorative paint facility at Boeing’s Charleston, SC plant, supporting the assembly of the Dreamliner 787-10. The facility has a capacity of 430,000 gallons of wastewater per month designed to remove all controlled substances in the wastewater to less than or equal to 50% of permitted limits. Wastewater samples were not available for the facility and a wide range of wastewater compositions were expected, creating significant design challenges.  

Key Highlights

Wastewater Pre-Treatment: Capable of handling 430,000 gallons per month, designed to reduce contaminants to within 50% of permitted limits.

System Design: Operates in batch mode, continuously available, with three 30,000-gallon agitated treatment tanks. Pumping and piping systems provide flexible flow from two paint hangars to treatment tanks.

Innovative Approach: Developed surrogate wastewater recipes to simulate expected contaminant profiles, enabling effective system design without prior samples.

Flexible & Reliable: Incorporates multiple reagents and equipment redundancy, ensuring high availability and capacity.

Collaboration & Optimization: Worked closely with Boeing operators, enhancing existing processes and validating treatment methods through lab testing.

Harris Group: Specialized designs for aerospace manufacturing needs

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