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Landfill Gas

Flare Station Modernization

King County | Maple Valley, Washington

Project Overview

Harris Group delivered comprehensive design services for King County's Cedar Hills Landfill Gas Flare Station, providing critical upgrades while maintaining continuous 24/7/365 operations. Our team provided architectural, structural, civil, and automation design for new electrical distribution and motor controls equipment.

The Challenge

The facility required uninterrupted operation throughout the modernization process, presenting significant technical and logistical challenges for replacing motor controls, programmable logic controllers (PLC), and auxiliary systems.

Our Solution

Leveraging extensive retrofit experience, Harris Group implemented a systematic phased approach that allowed:

  • Continuous operation during equipment transitions

  • Strategic implementation of PLC logic to mirror existing systems

  • Seamless migration to the new electrical and controls infrastructure

  • Integration of new building, flare and blower controls, compressed air, and ventilation systems

Key Benefits
  • Zero unplanned outages during construction and startup

  • Enhanced operational reliability and safety

  • Improved system performance and efficiency

  • Early involvement of automation staff for optimized construction planning

This successful project demonstrates Harris Group's expertise in complex infrastructure upgrades that demand operational continuity in critical environmental facilities.

Harris Group: Engineering Excellence for Essential Infrastructure

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